Electronic Theses and Dissertation
Universitas Syiah Kuala
SKRIPSI
PERENCANAAN PENJADWALAN MAINTENANCE UNTUK RNMENINGKATKAN KEANDALAN PADA LINI PENGEMASAN RNDENGAN MENGGUNAKAN METODE RNRELIABILITY CENTERED MAINTENANCE (RCM) RN(STUDI KASUS: PT. MAXMASTER INDONESIA MEDAN)
Pengarang
ALIF ALWANDA - Personal Name;
Dosen Pembimbing
Raihan Dara Lufika - 199412282020122004 - Dosen Pembimbing II
Ilyas - 196302061991021001 - Penguji
Riski Arifin - 199505272022031011 - Penguji
Nomor Pokok Mahasiswa
2004106010100
Fakultas & Prodi
Fakultas Teknik / Teknik Industri (S1) / PDDIKTI : 26201
Subject
Kata Kunci
Penerbit
Banda Aceh : Fakultas Teknik., 2025
Bahasa
No Classification
-
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PT. Maxmaster Indonesia mengalami downtime dan produk cacat pada lini
pengemasan akibat tidak adanya penjadwalan pemeliharaan yang terstruktur.
Penelitian ini merancang jadwal pemeliharaan menggunakan Reliability Centered
Maintenance (RCM) melalui tahapan identifikasi sistem, Failure Mode and Effect
Analysis (FMEA), Logic Tree Analysis (LTA), dan Task Selection. Hasil FMEA
menunjukkan tiga komponen paling kritis: Belt Conveyor (RPN 324), Pneumatic
Cylinder (RPN 240), dan Horizontal Sealing Jaw (RPN 200). Berdasarkan LTA,
ketiganya termasuk Outage Problem (Kategori B). Strategi pemeliharaan yang
ditetapkan ialah Condition Directed untuk Belt Conveyor dan Pneumatic Cylinder,
serta Time Directed untuk Horizontal Sealing Jaw. Interval perawatan optimal
masing-masing adalah 34 hari, 37 hari, dan 42 hari dengan availability 99,6%.
Implementasi jadwal pemeliharaan preventif ini diharapkan mampu meningkatkan
keandalan mesin, menurunkan downtime, dan menjaga kelancaran produksi secara
berkelanjutan.
Kata Kunci: Keandalan Mesin, Reliability Centered Maintenance (RCM),
Penjadwalan Pemeliharaan, Lini Pengemasan.
A beverage industry company experiences downtime and defective products in its packaging line due to the absence of structured maintenance scheduling. This study aims to develop a maintenance schedule to improve machine reliability using the Reliability Centered Maintenance (RCM) method. The research includes system identification, Functional Block Diagram (FBD) development, Failure Mode and Effect Analysis (FMEA), Logic Tree Analysis (LTA), and Task Selection. FMEA results identified three critical components: the Belt Conveyor (RPN 324), Pneumatic Cylinder (RPN 240), and Horizontal Sealing Jaw (RPN 200). LTA classified all three as Outage Problems (Category B). The recommended maintenance strategies are Condition Directed for the Belt Conveyor and Pneumatic Cylinder, and Time Directed for the Horizontal Sealing Jaw. Optimal maintenance intervals are 34, 37, and 42 days respectively, each achieving 99.6% availability. Implementing this preventive maintenance schedule is expected to enhance machine reliability, reduce downtime, minimize defects, and support a more efficient and sustainable production process. Keywords: Engine Reliability, Reliability Centered Maintenance (RCM), Maintenance Scheduling, Packaging Line.
PERENCANAAN PERAWATAN MESIN MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) PADA MESIN CONVEYOR AREA BATCHING PLANT BETON (STUDI KASUS DI PT. LHOKNGA BETON) (Abdul Fauzan Darkita, 2019)
PERAWATAN ESKALATOR SAYAP UTARA PADA PT. ANGKASA PURA II SULTAN ISKANDAR MUDA (Roozin Annas, 2018)
PREVENTIVE MAINTENANCE TRUCK HINO DENGAN CRANE SOOSAN TYPE SCS-736 KAROSERI (Hafizh Isfandian, 2025)
INTEGRASI RELIABILITY CENTERED MAINTENANCE (RCM) DAN TOTAL PRODUCTIVE MAINTENANCE (TPM) PADA INSTALASI COLD AMMONIA PUMP 61-124 J (STUDI KASUS : PT. PUPUK ISKANDAR MUDA ACEH) (ABDUL HANIF, 2019)
MAINTENANCE MACHINE CNC MILLING LUNAN XHS7145 (MOHD. FADHIL, 2019)