Electronic Theses and Dissertation

Prarancangan pabrik minyak goreng ini menggunakan bahan baku Crude Palm Oil (CPO) dengan kapasitas 80.000 ton/tahun, beroperasi selama 330 hari/tahun dan 24 jam/hari. Proses produksi dilakukan secara Physical Refining melalui beberapa tahapan proses, yaitu degumming, bleaching, filtrasi, dan deodorisasi. Pada tahap pemisahan produk digunakan metode dry fractionation, sehingga proses fraksinasi lebih efisien tanpa memerlukan pelarut kimia tambahan. Pembangunan pabrik direncanakan berlangsung selama 2 tahun (2027–2029), dengan target mulai beroperasi pada tahun 2030. Bentuk perusahaan yang dipilih adalah Perseroan Terbatas (PT) dengan struktur organisasi garis dan staf. Jumlah tenaga kerja yang dibutuhkan sebanyak 121 orang. Pabrik akan berlokasi di Desa Buket Panjang II, Kecamatan Manyak Payed, Kabupaten Aceh Tamiang, Aceh. Kebutuhan air sebesar 16.946,54 kg/jam dipenuhi dari Sungai Tamiang, sedangkan kebutuhan listrik sebesar 1.219,31 kW diperoleh dari PLN. Hasil analisa ekonomi yang diperoleh adalah sebagai berikut:
1. Fixed Capital Investment (FCI) : Rp3.090.666.186.697
2. Working Capital Investment (WCI) : Rp772.666.546.674
3. Total Capital Investment (TCI) : Rp3.863.332.733.371
4. Total Production Cost (TPC) : Rp3.950.355.674.607
5. Total Income (TI) : Rp5.835.428.247.853
6. Laba Bersih : Rp1.470.356.607.132
7. Pay Out Time (POT) : 3,06 Tahun
8. Break Event Point (BEP) : 30,59%
9. Internal Rate of Return (IRR) : 34,44%

Berdasarkan studi kelayakan teknis dan ekonomis di atas, maka dapat disimpulkan bahwa prarancangan pabrik minyak goreng ini layak untuk dilanjutkan ke tahap konstruksi.

The preliminary design of this edible oil plant uses Crude Palm Oil (CPO) as the raw material, with a capacity of 80,000 tons/year, operating 330 days/year and 24 hours/day. The production process is carried out using the Physical Refining method through several stages, namely degumming, bleaching, filtration, and deodorization. In the product separation stage, the dry fractionation method is applied, making the fractionation process more efficient without requiring additional chemical solvents. The plant construction is planned to take 2 years (2027–2029), with operations commencing in 2s030. The selected business entity is a Limited Liability Company (PT) with a line and staff organizational structure. A total of 121 employees will be required to operate the plant. The plant will be located in Buket Panjang II Village, Manyak Payed District, Aceh Tamiang Regency, Aceh. The water requirement is 16,946.54 kg/hour, supplied from the Tamiang River, while the electricity demand of 1,219.31 kW will be supplied by PLN. The results of the economic analysis are as follows: 1. Fixed Capital Investment (FCI) : Rp3,090,666,186,697 2. Working Capital Investment (WCI) : Rp772,666,546,674 3. Total Capital Investment (TCI) : Rp3,863,332,733,371 4. Total Production Cost (TPC) : Rp3,950,355,674,607 5. Total Income (TI) : Rp5,835,428,247,853 6. Net Profit : Rp1,470,356,607,132 7. Pay Out Time (POT) : 3.06 years 8. Break Event Point (BEP) : 30.59% 9. Internal Rate of Return (IRR) : 34.44% Based on the above technical and economic feasibility study, it can be concluded that this preliminary design of the edible oil plant is feasible to be continued to the construction stage.